Sr. Global Process Safety Engineer
Elwood, IL, US, 60421 Pasadena, TX, US, 77507 Winder, GA, US, 30680
Job Description
Can be based in Elwood, IL, Pasadena, TX or Winder, GA
The Sr. Global Process Safety Engineer has a close connection to the sites with focus on the execution of Stepan’s initiatives to enhance Process Safety performance. This role provides technical expertise, has a holistic view of the plants capabilities and opportunities, and oversees Process Safety programs.
Process Safety Management
- Support sites with Stepan standards and procedures implementation and maintenance
- Provide feedback and training on new standards
- Participate in RAGAGEPS by external committees (API, NFPA, CCPS)
- Provide Process Safety expertise in reactive chemistry including emergency venting and safe handling of flammable liquids and combustible dusts
- Help sites implement OSHA PSM by sharing best practices, identifying regulatory gaps, and proposing solutions/tools to address them
Compliance and Auditing
- Participate in OSHA PSM, EPA RMP and internal audits
- Provide technical support in PSM/RMP closing recommendations
- Lead closure of critical findings and ensure solutions meet safety requirements
Training and Development
- Provide input to the development and review of the annual training program (PHA participant training, PHA leaders training, Sulfonation, Reactive Chemistry, etc.)
- Act as trainer and support training execution
Incident Investigation
- Lead incident investigations for Type III Process Safety Incidents or Types I and II incidents with high potential or high complexity
- Ensure timely closure of recommendations and thorough root cause analysis
Risk Assessment
- Perform quality check on PHAs led by others ensuring comprehensiveness, solid basis, and adherence to CORP-32 – Process Hazards Analysis Standard and good practices related to the execution of PHAs (Hazop and LOPA)
- Engage contractors for Quantitative Risk Assessments
- Promote the use of CORP-54 - EHS&S Risk Identification and Assessment to ensure proper communication of risks throughout the organization
Continuous Improvement
- Foster a culture of continuous improvement in process safety
- Review Capital Project scopes for compliance and support their development
Qualifications
- 5+ years’ experience as a Process Engineer
- 5+ years’ experience leading process safety management in chemical, refinery, pharmaceutical or manufacturing industries.
- Experience managing process safety across multiple sites; International experience is a plus.
- HAZOP leadership and LOPA participation
- Electrical Classification for Hazardous Locations
- Participation in Dust Hazards Analysis (DHA)
- Reactive chemistry and definition basis of emergency venting sizing
- Flammables and Combustible Dusts Safety
- PSM Audition process minimally as an auditor
- Incident Investigation techniques
- Regulatory aspects of OSHA PSM and EPA RMP
- RAGAGEPS such as API and NFPA standards
- Trainer in Process Engineering or Process Safety matters
Preferred Qualifications:
- Fire Protection Systems
- LOPA Leadership
- Safety Instrumented Systems (SIS)
- Facility Siting and Human Factors Assessments
- CCPS Risk Based Process Safety (elements implementation, system management)
- Certified Process Safety Professional (CPSP) or similar certifications
Education
Bachelor’s degree in Chemical Engineering
Pay Range: $81,000 - $124,000
The salary range for this position is determined by considering a variety of factors such as skills, experience, qualifications, and the location of the position.
At Stepan Company our comprehensive benefits package includes:
• Discretionary Bonus
• Medical, Dental, and Vision Insurance
• 401K with Match
• Profit Sharing
• Paid Time Off (PTO)
• Short-Term and Long-Term Disability (STD / LTD)
• Dependent Care Flexible Spending Account (FSA)
• Health Savings Account (HSA)
• Paid Parental Leave
• Adoption Assistance
• Reactions – Recognition Program
• Employee Assistance Program (EAP)
#LI-RV1 #LI-ONSITE
Established in 1932, Stepan Company is a major manufacturer of basic and intermediate chemicals including surfactants, polymers, as well as specialty ingredients that go into consumer, household, and institutional products such as laundry detergents, shampoos, and surface cleaners. Stepan Company currently has 22 global manufacturing locations and over 2,500 employees. We have a strong record of growth. Our growth allows us to provide meaningful career opportunities and stability to our team members. We have big goals at Stepan and know every team member will be crucial to achieving our objectives. Regardless of function, we are looking for team members who bring with them a growth mindset, an entrepreneurial spirit, and the ability to thrive in an evolving environment.
We celebrate diversity at Stepan and are committed to creating a diverse, inclusive environment. We are proud to be an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender, gender identity or expression, sexual orientation, national origin, genetic information, disability, age, veteran status, or any other status protected by applicable law.
Nearest Major Market: Chicago